VarioMaster 9440 Strapping Systems

VarioMaster 9440 Strapping Systems
VarioMaster 9440 Strapping Systems
Strapping Systems

High performance side seal strapping machine for boxes or pallet loads. Can be integrated into conveyor line. Strapping head is side mounted on the arch and movable. During the strapping cycle, the strapping head indexes towards the load before tensioning sequence, so tensioning and sealing are done right against the side of the load. The bottom section of the strapping arch can be a standard undertrack style, or an electric motor driven pallet bayonet for “through-pallet” strapping, or a combination of both.


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Automatic Strapping Machinery

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Features

  • Wulftec was the first in North America to put AC variable frequency drives as standard equipment on all machines. Why? Lower maintenance and better reliability—Wulftec equipment will save time and money
  • NEMA 4/12 control panel dust tight and waterproof
  • The control panel is neatly organized eliminating time otherwise lost searching for wires
  • The control panel is UL508A approved
  • Superior Electrical/Electronic Design including Allen Bradley CompactLogix  PLC and AC drives
  • User friendly touch screen offers a simple yet effective way to adjust and maintain your equipment
  • All motors, proximity sensors, photoeyes and other sensors have quick disconnect cables that simplify installation and maintenance
  • Photoeyes are maintenance free and protected
  • All Wulftec structures are made of heavy-duty steel for rugged performance, even in the harshest work environments. They’re built to last forever
  • During the strapping cycle, the strapping head indexes towards the load before tensioning sequence, so tensioning and sealing are done against the side of the load.
  • The strapping head is mounted on a movable assembly guided through linear bearings, and activated by an electric motor with a timing belt. The head has a load sensing device that detects the side of the load and tells the head movement to stop so tensioning and welding are done as close as possible to the product for maximum strap containment efficiency.
  • The bottom section of the strapping arch can be a standard undertrack style or an electric motor driven pallet bayonet for “through-pallet” strapping or a combination of both.
  • Up to 8 straps per minute may be applied, depending on strapping arch and package dimensions, strap quality and strap tension required.
  • Electronic tension control through a variable frequency drive. Assures consistent tension control regardless of the number of cycles and environmental conditions. The strap tension is adjustable from the touch screen.
  • The VarioMaster 9440 offer turntables, rotating cross and centering devices as an option for all handling needs…accommodating pallet and palletless loads.
  • Our heavy duty conveyors are second to none in the industry
  • Coils of PET strapping with a core diameter of 16″ can be fitted to the high speed dispensers, with pulley block accumulation system and electrical brake.
  • Non-Proprietary parts accessible on a local base
  • The best warranties in the industry
    • 1-year on the strapping head and track
    • 3-year unlimited cycle warranty
    • 3-years on the steel structure

Key Specs

Production Rate

  • 100 loads per hour

Machine Dimensions

  • 205 " L x
  • 35 " W x
  • 85 " H

Maximum Load Size

  • Portal size to allow max load size of 60" wide x 80" high

Load Weight

  • Maximum load weight limited to conveyor capacity

Approximate Shipping Weight

  • 1100 lbs

Electrical Requirements

  • 460 V /
  • 3 ph /
  • 60 Hz
  • 15 A

Controls

  • Allen Bradley CompactLogix L16ER PLC
  • 24V control system
  • NEMA 4/12 control cabinet
  • Power on/off lockable switch and indicator light
  • Manual function for strapping head
  • Strap track with under track configuration to allowing under pack strapping
  • 2 communications I/O signals with upstream & downstream system
  • Allen Bradley series 100 contactor

GT41 N strapping head

  • By changing the optional entry and exit guide the head have the ability to strap with polyester (PET) from 3/8 to 5/8 wide and .020 minimum thick strapping.
  • Consistently reproducible strap tensioning through an Allen Bradley PowerFlex 70 VFD and torque motor control
  • Consistently high seal efficiency
  • Environmentally favorable sealing by vibration welding
  • Separate drive section for high speed strap feeding and take up and to achieve maximum tension levels
  • Electronic strap circulation control

Strap dispenser

  • High speed dispenser with pulley block accumulation system and electrical brake that can fits standard coils of PET strapping with a core diameter of 16" and a width of 6".

Structure

  • Heavy duty folded sheet metal uprights with upper frame structurally integrated with base for greater stability

Technical Information

  • The machine is provided with a manual including electro/mechanical schematics and drawings, maintenance program and PLC program disk
* Options

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